ANDA AUTOMATION PTE. LTD.

The iCoat-2 is Automated selective conformal coating system mainly used to facilitate as a low cost work cell for basic selective coating applications. It is the most economical work cell to replace manual coating by operator. The iCoat-2 automated conformal coating system combines affordability and extreme precision in the same package. This conformal coater will help bring your factory solutions up to speed. It delivers reliable automated conformal coating of printed circuit Board assemblies increasing product production and decreasing labor costs. If thinking of automating your conformal coating process, the iCoat-2 selective conformal coating machine is a dependable conformal coating system solution that will grow your business.



SELECTIVE CONFORMAL COATING MACHINE : iCOAT-2

Highly accurate and repeatable alternative to traditional manual applications

  • Extruded aluminium frame
  • In-line single stage Conveyor
  • 1 gallon material tank
  • 2 valves structure (SA-W5 spray valve & DJ-01 dispensing valve)
  • PC with LCD monitor, keyboard & mouse (height adjustable)
  • LED UV lamps for inspection
  • PCB pallet clamping system
  • Auto dipping & purging waste collection system
  • UPS & Voltage Regulator
  • Barcode (1D/2D) code scan function.
  • Two stage conveyor.
  • Dual Lane Conveyor System.
  • Heavy duty conveyor.
  • Material Level Detection.
  • Pallet return conveyor (Underneath for OMO concept).
  • 3 gallon material tank(Stainless Steel)
  • LA-W30 fan shape atomized spray valve

Model

ICoat - 2

Dimensions: L x W x H (mm)

1,000 x 1,060 x 1,550

Machine Weight

400Kg

Motion

Head Structure

2 valves

No. of Axis Movement

3 (X, Y, Z)

Max. no. of Valves

2

Type of Drives

Stepper Motor + Metal Belt

X, Y Travelling Speed

1mm/sec ~ 400mm/sec

Practical Working Speed

5mm ~ 200mm/sec

Positioning Accuracy

200 µm

Max. Coating Area (mm) based on 1 valve on right side

L 450 x W 450

Z Axis Movement (mm)

50

Valves Included

1 x DJ-01, 1 x SA-W5 (Standard). LA-W30 (Option)

Valves Description

DJ-01

Firing Pin Dispensing Valve, Line width: 1.5 ~ 3mm

SA-W5

Cone Shape Low Pressure Spray Atomized Valve, Spray width: 5 ~ 10mm

LA-W30

Fan Shape Large Area Spray Valve, Spray width: 15 ~ 30mm

Conveyor System

Conveyor Type

Single Stage, Pin Chain Type up to 5 Kg load.

Board Clearance

Top 100mm, Bottom 100mm

PCB Edge Clearance

5mm (Pallet)/ 3mm (PCB)

Conveyor Height

900mm ± 20mm

Conveyor Speed

2 ~ 5m/min

Conveyor Direction

Left to Right (Right to Left is Option)

Conveyor Width Adjustment

50 ~ 450mm (Manual)

Com. Port

SMEMA

Facilities Requirements

Power Supply

AC220~240V, 50/60Hz

Total Power

2.6KW

Exhaust Flow Rate

15 m³/h

Compress Air Requirement

0.5 Mpa, 100L/min

INTERMEDIATE SELECTIVE CONFORMAL COATING MACHINE: iCOAT-X3

The iCoat-X3 is designed to strike a balance between cost and performance. This selective conformal coating machine comes with a single head 2 nozzles structure (spray & dispense) with 3 servo motor axis movement (X, Y, Z).

Optionally, X3 can also be equipped with either “Dual nozzle simultaneous coating with 35° tilt” or “FOUR directions 35° tilt for the right side nozzle”. These features enhanced the iCoat-X3 performance with the lowest cost of ownership.

  • Rigid steel body construction.
  • In-line single stage conveyor with motorized width adjustment
  • Single head 2 nozzles structure (DJ-01 & SA-W5)
  • PC with LCD monitor, keyboard & mouse (height adjustable)
  • LED UV lamps for inspection
  • PCB pallet clamping system
  • 1gallon material tank(Stainless Steel)
  • Auto dipping & purging waste collection system
  • UPS & Voltage Regulator
  • CE Certified
  • ESD grounding point
  • Barcode (1D or 2D) code scan function
  • CCD vision camera
  • Two stage conveyor
  • Dual lane conveyor system
  • Heavy duty conveyor
  • Material level detection
  • Pallet return conveyor (Underneath for OMO concept)
  • 3 gallon material tank (Stainless Steel)
  • Nozzles can be tilted to 35 º with 4 axis movement (Front,Rear,Left,Right)
  • 2 nozzles simultaneous coating + tilt
  • LA-W30 fan shape atomized spray valve

Model

ICoat-X3

Dimensions: L x W x H (mm)

900 x 1,300 x 1,630

Machine Weight

800Kg

Motion

Head Structure

2 valves

No. of Axis Movement

3 (X, Y, Z)Standard,4 ways tilt to 35º(Option)

Max. no. of Valves

2

Type of Drives

Closed- Loop Servo motor

X, Y Travelling Speed

1mm/sec ~ 800mm/sec

Practical Working Speed

5mm ~ 200mm/sec

Positioning Accuracy

40 µm

Tilt Angle

35º(Option) left, right, front, rear 4 ways

Max. Coating Area (mm) based on 1 valve on right side

L 460 x W 460

Z Axis Movement (mm)

100

Valves Included

1 x DJ-01, 1 x SA-W5 (Standard). LA-W30 (Option)

Valves Description

DJ-01

Firing Pin Dispensing Valve, Line width: 1.5 ~ 3mm

SA-W5

Cone Shape Low Pressure Spray Atomized Valve, Spray width: 5 ~ 10mm

LA-W30

Fan Shape Large Area Spray Valve, Spray width: 15 ~ 30mm

Conveyor System

Conveyor Type

Single Stage, Pin Chain Type up to 5 Kg load.

Board Clearance

Top 100mm, Bottom 100mm

PCB Edge Clearance

5mm (Pallet)/ 3mm (PCB)

Conveyor Height

900mm ± 20mm

Conveyor Speed

2 ~ 5m/min

Conveyor Direction

Left to Right (Right to Left is Option)

Conveyor Width Adjustment

50 ~ 460mm (Motorized)

Com. Port

SMEMA

Facilities Requirements

Power Supply

AC220~240V, 50/60Hz

Total Power

2.6KW

Exhaust Flow Rate

15 m³/h

Compress Air Requirement

0.5 Mpa, 100L/min




HIGH PRECISION SELECTIVE CONFORMAL COATING MACHINE: iCOAT-X5

Two head configurations are available for the High Precision Selective Conformal Coating Machine:

A) Single head, 3 nozzles structure with 4 axis movement (X,Y,Z,U rotation) + 35° tilt is the most flexible work cell for a High Precision Selective Conformal Coating Machine to cater the most demanding coating application.

B) Twin heads, 4 nozzles structure with 3 axis movement (X,Y,Z) + 35° tilt to double the output with 2 PCBs simultaneously coated for achieving maximum productivity.

  • Rigid steel body construction
  • In-line single stage Conveyor with motorized width adjustment
  • General machine comes with 2 nozzles structure (DJ-01 & SA-W5)
  • PC with LCD monitor, keyboard & mouse (height adjustable)
  • LED UV lamps for inspection
  • PCB pallet clamping system
  • 1gallon material tank(Stainless Steel)
  • Auto dipping & purging waste collection system
  • UPS & Voltage Regulator
  • CE Certified
  • ESD grounding point
  • Barcode (1D or 2D) code scan function
  • CCD vision camera
  • Two stage conveyor
  • Dual lane conveyor system
  • Heavy duty conveyor
  • Material level detection
  • Pallet return conveyor (Underneath for OMO Concept)
  • 3 gallon material tank (Stainless Steel)
  • LA-W30 fan shape atomized spray valve

Model

ICoat-X5

Dimensions: L x W x H (mm)

900 x 1,300 x 1,630

Machine Weight

880Kg

Motion

Head Configurations

A: Flexibility
B: Productivity

Head Structure

Single (Rotatable)
Twin(Non Rotatable)

No. of Axis Movement

4 (X,Y,Z,U ±180º rotation) + 35º tilt inward
3(X,Y,Z) + 35º tilt left side

Max. no. of Valves

3
4

Type of Drives

Closed- loop servo motor

X, Y Travelling Speed

1mm/sec ~ 800mm/sec

Practical Working Speed

5mm ~ 200mm/sec

Positioning Accuracy

20 µm

Tilt Angle

35º Inward for 2 Valves
35º left

Max. Coating Area (mm) based on 1 valve on right side

L 460 x W 460

Z Axis Movement (mm)

100

Valves Included

1 x DJ-01, 1 x SA-W5 (Standard). LA-W30 (Option)

Valves Description

DJ-01

Firing Pin Dispensing Valve, Line width: 1.5 ~ 3mm

SA-W5

Cone Shape Low Pressure Spray Atomized Valve, Spray width: 5 ~ 10mm

LA-W30

Fan Shape Large Area Spray Valve, Spray width: 15 ~ 30mm

Conveyor System

Conveyor Type

Single Stage, Pin Chain Type up to 5 Kg load.

Board Clearance

Top 100mm, Bottom 100mm

PCB Edge Clearance

5mm (Pallet)/ 3mm (PCB)

Conveyor Height

900mm ± 20mm

Conveyor Speed

2 ~ 5m/min

Conveyor Direction

Left to Right (Right to Left is Option)

Conveyor Width Adjustment

50 ~ 460mm (Motorized)

Com. Port

SMEMA

Facilities Requirements

Power Supply

AC220~240V, 50/60Hz

Total Power

2.6KW

Exhaust Flow Rate

15 m³/h

Compress Air Requirement

0.5 Mpa, 100L/min




ONE MAN OPERATION (OMO) LINE SOLUTION

One-Stop total Line Selective Conformal Coating Solutions provide PCB manufacturers the opportunity to increase their productivity levels exponentially by fully automating their conformal coating process. The example fluid dispensing line below illustrates a 50% reduction in line length over traditional automated conformal coating process lines.

OMO Full line Concept: The Concept is with the application of Dual Conformal Coating equipment for Top & Bottom side coating with usage of Flipper in the process with complete curing of the material with the usage of IR/UV Curing Oven. One Man Operation with the assistance of Complete Set of Customized Board Handling Equipment such as Loader, Unloader, UV Inspection Conveyor, Lifter & Pallet Return Conveyor System so as to reduce the labor cost & improved productivity.

OMO Half Line Concept: The Concept is with the application of Single Conformal Coating Equipment for Both top & bottom side coating with manual flipping system & Complete UV/IR Curing System for Curing of the material. One Man Operation with the assistance of Complete Set of Customized Board Handling Equipment such as Loader, Unloader, UV Inspection Conveyor, UP/Down lifter & Pallet Return Conveyor System so as to reduce the labor cost & improved productivity.

OMO Supportive Equipments

IR/UV curing oven

ANDA inline curing ovens are ideal for medium to high-volume curing, baking or drying of conductive inks, conformal coatings, adhesives, encapsulants and potting compounds. They are SMEMA compliant and easy to integrate with automated spray and dispense systems.

IR Curing Oven

iCURE series IR (Infra-Red) curing ovens are specially designed to cure conformal coating material by heat. These IR curing ovens are suitable for high volume, rapid curing of heat curable coatings, adhesives, etc. 4 models are available for various production cycle time & based on number of heating zones.

Model iCURE-2 iCURE-3 iCURE-4 iCURE-5
Dimensions: L x W x H (mm) 2,000 x 1,070 x 1,180 3,000 x 1,070 x 1,180 4,000 x 1,070 x 1,180 5,000 x 1,070 x 1,180
Machine Gross Weight: 450 Kg 600 Kg 1,000 Kg 1,300 Kg
Control System PLC + Touch Screen
Conveyor System Chain Conveyor
No. of Heating Zone (Top) 2 3 4 5
Heat Up Time (stable stage) 20 ~ 30 mins.
Temperature setting range Room ~ 150°C
Profile Repeatability ±5°C
Voltage 380VAC (3 Phase, 5 wire)
Total Power 9 KW 13 KW 17 KW 22 KW
Standards Compliance SMEMA, CE

UV Curing Oven

iCURE-series UV is a compact, inline UV curing system. iCURE series UV (Ultra Violet) curing ovens are specially designed to cure UV conformal coating material using MPMA (Medium Pressure Mercury Arc) UV lamps.

Model iCURE-2UV iCURE-2UV (High Power)
Dimensions: L x W x H (mm) 1,550 x 1,000 x 1,470 1,550 x 1,000x 1,700
Machine Gross Weight: 400 Kg 420 Kg
Control System PLC + Touch Screen
Conveyor System Chain Conveyor
Type of UV lamp Metal Halide Medium Pressure Mercury Arc
No. of UV lamp (Power) 2 (3KW per lamp. 2 running) 2 (6KW per lamp. 1 running, 1 stand by)
UV Lamp Power Supply 3KW (Made in China) 6KW Nedap (Made in Netherland)
UV Light Intensity (At 10 cm distance) 85 W/cm (For 460mm length UV lamp), 70 W/cm (For 620mm length UV lamp) 119 W/cm (For 620mm length UV lamp)
UV Effective Coverage Area (mm) 340 x 340 (For 460mm length UV lamp), 400 x 400 (For 620mm length UV lamp) 400 x 400 (For 620mm length UV lamp)
Guaranteed UV Life Min. 1,000 hours
Cooling System No PWM (Pulse Width Modulation)
Voltage 380VAC (3 Phase, 5 wire)
Total Power 11 KW 15 KW
Standards Compliance SMEMA, CE