Horad - Automatic Glass Loading Machine | Cutting & Layup Machine India

Horad was founded in 1981 by a German scientist to produce Environmental chambers & sun simulators for the photovoltaic module assembly line.

Horad evolved as a specialized PV module production line supplier since 2006 with all key equipment including automatic glass loading machine, EVA cutting and layup machine, automatic cell string layup machine, EL tester, buffer, Automatic trimming machine, automatic gluing and framing machine, automatic curing line, Hipot tester, automatic sorting machine, automatic packaging system, various conveyors etc. We provide customized shop floor planning and PV module production line layout to achieve the best cost performance ratio at minimum investment, according to customer's requirements.

More than 10,000m² area for machine &line set up (up to 500MW ) for Testing the Equipment before Shipment

We have a headcount of about 150 skilled people including 30 national qualified mechanical engineers, 18 national qualified electrical engineers and 82 qualified workers in assembly line

Provide one stop solution for turnkey Automatic Photovoltaic Module production line

Around the Clock technical / Service Support available for our Customer

Automatic Glass Loading Machine

Automatic EVA Cutting & Layup Machine

Automatic Cell-string Layup System

Automatic Taping Machine

Cutting & Layup Machine

EL Tester

Automatic Trimming Machine

Automatic 3 IN 1 Framing Machine

Automatic Glass Loading Machine

Functions and Characteristics

Cantilever structure, gantry type structure optional
The following parts are included: vacuum sucking glass part, gripping the segregation paper part, conveyor, security fence
Compact structure in natural layout enables easy operation
Auto glass dust-cleaning and paper layer recycling function
Dual protection (light grid & security fence)
X, Z two axis robot structure, driven by close-cycle servo system for positioning
Three level dust cleaning system: blowing, ionic wind and brush

Automatic EVA Cutting & Layup Machine

Functions and Characteristics

Inline cutting and layup
Low breakage rate < 0.1 - 0.3 %
Single operator for material loading, no additional parts needed
CPC Dynamic Auto correcting function
Anti-static function with ionizing air rod

Automatic String Layup System

Functions and Characteristics

Cantilever structure
Capable to be integrated with all stringers and conveyors in different configuration to finish the cell string layup upon the glass and EVA film automatically
Rotation angle driven by servo adjustable and settable to meet the accuracy of layup
Precise X, Y, Z three axis platform as well as 180° rotation table ensures high speed and high accuracy
One set layup system is corresponding to two sets stringers with speed of 2000pcs/hr, or Single Stringer of 3800 pieces/hr which leads to high production efficiency
Automatically receive, polarize, place and guide out modules with high positioning accuracy
A moveable handheld device is used for programming as well as operating
Standard configuration: Layup Unit + Auto Conveyor + Alignment
Four-axis mechanical movement patterns, rotation for 180°
CPC Dynamic Auto Correcting Function

Automatic Taping Machine

Functions and Characteristics

Completely eliminates the manpower
Cycle time of less than 25 seconds
The machine can place tape length from 28-36mm
Taping accuracy of ±2 mm

Cutting & Layup Machine

Functions and Characteristics

Cantilever structure
The following parts are included: one set of EVA cutting machine, one set of backsheet cutting machine, one set of transferring and layup system
Able to stably suck and layup EVA supplied by main EVA manufacturers
Auto punching device for taking the contact terminal for junction box
Single operator for material loading, no additional parts needed
CPC Dynamic Auto correcting function
Anti-static function with ionizing air rod
Service life of punch tooling ≥ 1year

EL Tester

Functions and Characteristics

Automatic inspection, single operator for multiple sets of EL testers
Adopting industrial CCD camera, automatic change-over of high-low current
Accurate inspection for module internal quality problem
Software automatically judges quality of module and operator can also make judgment
Effectively avoid problems of cell breakages, material defect, cracks and micro cracks, corner chip, broken finger, on soldering, etc
Optional testing mode and transporting mode
Auto photographing and barcode scanning
Auto-saved with PC
Extendable MES connector

Automatic Trimming Machine

Functions and Characteristics

Automatic trimming machine with multiple knives
Suitable for different standard PV modules and double glass PV modules
Four-side feeding is controlled by servo motors, which lead to short cycle time, easy controlling and high trimming accuracy
The trimming force of knives is automatically adjusted by air cylinder
Collect the trimmed edge material automatically, which contributes to convenient operation & cleanliness on production floor
Service life of knife: ≥ 50000pcs PV modules

Automatic 3 IN 1 Framing Machine

Functions and Characteristics

Cantilever or gantry type structure
The following parts are included: gluing platform, frames transferring device, framing machine, frame storage box and security fence
Servo motor drive is adopted in gluing platform, with lead to high gluing accuracy
3 in 1: Auto gluing, Auto frames placement and framing and Auto glue-squeeze. Capable for automatic gluing, frame placement and framing. Auto glue squeeze without rework
Modular vacuum suction in multiple position, precisely handling PV modules
Servo driving & ball screw, high accuracy, high stiffness, stable operation
Capable to grip 4pcs of frames with precise movement, fast changeover for different types of PV modules
Imported glue pump and glue gun with step less adjustable gluing amount
The control program of frame gluing system and framing system are integrated